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2020 WOR: Fuel Geysering Lessons Learned

By the Wildland Fire Lessons Learned Center

Rag over fuel capBrushing Project - 2014

While working on a brushing project, a hand crew member was injured when saw fuel sprayed onto his face and into his eyes.

Lesson from Report: “If the fuel is suspected to be pressurized, open the fuel cap while holding a rag—or other covering—over it. Hold the saw away from the face and look away while opening the fuel cap.”

 

Firefighter's shirt front viewWillow Peak Fire - 2015

After cooling for 10 minutes, the saw would not start. He raised the chainsaw and twisted the tool-less cap of the gas tank. The tank was pressurized, which caused gas to spew out as a shooting stream with an associated vapor cloud. The gas saturated him and established a path of fuel that led to the burning snag.

Second- and third-degree burns on his face, upper torso, arms, and airway.

From Report: “We continue to learn the hard way. There is a lack of recognition within the firefighting community of prior incidents. A report of a fatality or serious injury can intensify the circulation of knowledge more than a “near miss” report.”

 

Pioneer Fire - 2016

 Saw “seemed like it was out of fuel.” Sawyer walked away from the fireline and opened the cap. Fuel geysered and sprayed the sawyer and his chainsaw. The sawyer’s quick reaction of using his gloved hand to block the geyser protected his face, but fuel along the bottom of his arm and inside his Nomex shirt ignited.

Second degree burns to lower arm.

From Report: “We read the Lessons Learned Center’s postings, but before this, I really didn’t pay much attention to them. I will now take them more seriously.”

 

The sawyer's gloved hand and chaps soaked in saw gas from the fuel geyser incident.Brushing Project - 2020

Suspicious of a vapor-lock, he set the saw aside for continued cooling. Several minutes later, the sawyer cautiously opened the saw’s fuel tank – a geyser occurred. Sawyer had anticipated the geyser and was able to reduce the volatility by careful placement of his hand over the fuel cap as he opened it. Even so, this incident still resulted in his (gloved) hand and chaps becoming soaked in saw gas.

From Report: “When I eventually chose to open the fuel tank with the intention of inspecting both the fuel and the filter, I was cognizant of the potential for a fuel-geyser. This awareness was due to repeated discussions of this hazard over the last few years. Thanks to the repeated LLC discussions, I have developed a habit of covering the fuel cap with a gloved hand when opening.”

Discussion:  How can you turn lessons into learning?

 

Study the lessons. Take ACTION. Cover the cap.

 

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NWCG Latest Announcements

NEW! S-490, Advanced Fire Behavior Calculations (Blended) Available Now

Date:  March 17, 2026
Questions? 
Please contact: Fire Behavior Subcommittee

NWCG is pleased to announce that the new S-490, Advanced Fire Behavior Calculations (Blended), 2026 course is now available.

This training includes performance-based activities that allow students to apply the knowledge and concepts required for the Fire Behavior Analyst (FBAN), Long Term Fire Analyst (LTAN), and Prescribed Fire Burn Boss Type 1 (RXB1) positions. It supports individuals working towards these incident qualifications.

This blended course begins with a self-paced online training (OLT) in the Wildland Fire Learning Portal (WFLP), followed by an in-person instructor-led training (ILT).

References:

S-490, Advanced Fire Calculations (Blended)

NWCG Fire Behavior Analyst (FBAN) Position Page

NWCG Long Term Fire Analyst (LTAN) Position Page

NWCG Prescribed Fire Burn Boss Type 1 (RXB1) Position Page

2024 Paul Gleason Award Winners Announced

Date:  March 13, 2026
Questions? 
Please contact: Leadership Committee

The NWCG Leadership Committee is proud to announce the recipients of the 2024 Paul Gleason "Lead By Example" awards. Award categories include Initiative and Innovation, Mentoring and Teamwork, Motivation and Vision, as well as a Lifetime Achievement Award.

Congratulations to the awardees:

  • Justin Baxter, National Unmanned Aerial System (UAS) Operations Specialist, with the U.S. Forest Service — Initiative and Innovation
  • Kelly Woods, Director of the Wildland Firefighting Lessons Learned Center — Mentoring and Teamwork
  • Doug Booster, Instructor, ProHealth Net, Inc. — Motivation and Vision
  • Pam McDonald, Writer-Editor for the National Interagency Fire Center — Lifetime Achievement Award

References:

Paul Gleason Lead By Example Award

Wildland Fire Leadership Development Program (WFLDP)

Leadership Committee

NEW! S-231, Engine Boss Course Available Now

Date:  March 6, 2026
Questions? 
Please contact: Incident Operations Subcommittee

NWCG is pleased to announce the new S-231, Engine Boss (Single Resource) course is now available on the Wildland Fire Learning Portal (WFLP). Developed through the Incident Performance and Training Modernization (IPTM) effort, this training supports individuals working towards Engine Boss, Single Resource (ENGB) incident qualifications. 

This is a performance-based instructor-led training (ILT) that focuses on the application of ENGB responsibilities during wildland fire operations, emphasizing readiness, information gathering, risk management, engine tactics, and Wildland Urban Interface (WUI) operations. Trainees apply these skills through scenario-based group work and an optional field day that reinforces hands-on engine operation tasks. 

References:

S-231, Engine Boss (Single Resource) (Instructor-led)

NWCG Engine Boss, Single Resource (ENGB) Position Page

Wildland Fire Learning Portal

NWCG Celebrates 50 Years!

Date:  March 6, 2026
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Please contact: NWCG Executive Secretary

NWCG is proud to celebrate 50 years of service to the wildland fire community. Beginning in 1976 with an interagency agreement between the Department of Interior and Department of Agriculture, NWCG has grown to include additional member agencies and is recognized as the standard-setting leader in wildland fire operations.

To honor where we’ve been and highlight where we are going, the NWCG team has created a video showcasing our history and accomplishments. The video is now available on the NWCG website.

References:

NWCG 50 Year Anniversary Video